Advance-adapters 50-5906D Manuel d'utilisateur

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ADVANCE ADAPTERS INC. P/N: 50-5906D
P.O. Box 247, 4320 Aerotech Center Way
Paso Robles, CA 93447 PAGE 1 OF 9
Telephone: (800) 350-2223 Fax: (805) 238-4201 Page Rev. Date: 08-10-09
SPECIAL NOTE: The components packaged in this kit have been assembled and machined for specific type of conversions. Modifications to any of the
components will void any possible warranty or return privileges. If you do not fully understand modifications or changes that will be required to complete your conversion,
we strongly recommend that you contact our sales department for more information. This instruction sheet is only to be used for the assembly of Advance Adapter
components. We recommend that a service manual pertaining to your vehicle be obtained for specific torque values, wiring diagrams and other related equipment.
These manuals are normally available at automotive dealerships and parts stores.
KIT CONSISTS OF:
No. Qty Part No. Description
1. 1 51-5909 TX2 ADAPTER CASTING
2. 1 52-5910 DOUBLE BEARING COUPLER
3. 11 716065 10mm X 1.25" X 48mm SPECIAL STUD
4. 1 716182 THRUST BUSHING
5. 1 716182A SPACER
6. 1 716182B 1/4" BALL
7. 1 716186 SPEED-O BUSHING
8. 2 716308 ROLLER BEARING
9. 1 716323 NEEDLE BEARING FOR CLUSTER GEAR
10. 1 716456 SNAP RING (T/A #N5000-334)
11. 1 716463 SNAP RING
12. 1 716563 GASKET
13. 1 716564 GASKET
14. 11 720012 10mm X 1.25" NUT
15. 11 720015 10mm FLATWASHERS
16. 11 720038 10mm LOCKWASHERS
17. 1 911069 KEY STOCK
18. 1 TT001 TOYOTA TRUCK INSTRUCTION MANUAL
OPTIONAL ITEM:
We now offer a custom 12" speedometer
extension for the crawler boxes. This
extension comes with both size drive
cogs to fit your stock or replacement
transfer case P/N 716186-C.
TX2 CRAWLER ADAPTER
TOYOTA 4WD TRUCKS 23T INPUT
Suggested Tools
Ratchet with a 12MM, 14MM, & 30MM sockets
Needle nose pliers
Snap ring pliers
6MM allen wrenches
Hammer
3/16" punch
Straight screw driver
Cresent wrench
Loctile
Assembly lube
PREPARATION OF THE GEAR BOX
Disassemble the extra transfer case gear box using the instruction on the following pages.
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Résumé du contenu

Page 1 - TOYOTA 4WD TRUCKS 23T INPUT

ADVANCE ADAPTERS INC. P/N: 50-5906DP.O. Box 247, 4320 Aerotech Center WayPaso Robles, CA 93447 PAGE 1 OF 9Telephone: (800) 350-2223 Fax: (805) 238-4

Page 2

(1) The transfer case must be in 2WD High beforestarting the disassembly procedures. Remove thenut with a 30mm socket and then remove the flange.(2)

Page 3

(6) Remove the 10 bolts retaining the rear case cover with a14mm socket.(5) Remove outer bearing C-clip by reaching inside case andpushing up on gear,

Page 4

(13) With the screw plugs removed, the shift ball and springassemblies can be removed from both sides.(14) Drive the roll pin out thatretains the high

Page 5

(19) Remove the output shaft fromthe front case by removing the4 bolts with a 12mm socket.Remove the bearing retainerand snap ring.(17) Remove the int

Page 6

The low gear and needle bearing must then be installed onto the new shaft supplied. Thenew thrust bushing and 1/4" ball will need to be placed o

Page 7

TX2 CRAWLER ADAPTERTOYOTA 4WD TRUCKS 23T INPUTADVANCE ADAPTERS INC. P/N: 50-5906DP.O. Box 247, 4320 Aerotech Center Way Old Part No: MC03Paso Robles

Page 8

ADVANCE ADAPTERS INC. P/N: 50-5906DP.O. Box 247, 4320 Aerotech Center Way Old Part No: MC03Paso Robles, CA 93447 PAGE 8 OF 9Telephone: (800) 350-222

Page 9

ADVANCE ADAPTERS INC. P/N: 50-5906DP.O. Box 247, 4320 Aerotech Center Way Old Part No: MC03Paso Robles, CA 93447 PAGE 9 OF 9Telephone: (800) 350-222

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